Precision-Engineered Conveyor Idler Rollers Heavy-Duty Components for Quarry Systems

Kilomega understands there exists no single preferred approach to producing idler rollers due to harsh material handling and quarry work requirements. Kilomega has created a broad group of premium-built conveyor idler rollers which maintain operational stability in addition to delivering excellent longevity and strength.

Kilomega provides impact idlers together with troughing idlers and return rollers as well as self-aligning idler sets which undergo field testing and ISO inspections thus optimizing conveyor systems for enhanced performance.

Types of Idler Rollers We Supply:

�� Troughing Idlers (3-Roll and 2-Roll)

3-Roll and 2-Roll conveyor idlers initially function to bear down-belt loads at specific angles of 20°, 30° or 35°. Crushed stone together with sand and ore finds excellent application with this idler design.

The application includes the troughing idler roller and the 3-roll conveyor idler as well as the quarry belt support roller.

�� Impact Idlers

Impact idlers serve as protective elements at loading areas because they reduce belt damage while absorbing violent impacts. Heavy-duty impact resistance occurs through rubber ring installation.

�� Return Rollers (Flat or V-Return)

The return side operator should maintain belt support while minimizing its lateral movement. The equipment comes with two finish options which include galvanized or powder-coated.

The product line includes return conveyor rollers together with flat belt return idlers and corrosion-proof rollers.

�� Self-Aligning Idlers (Training Idlers)

These components help fix belt tracking problems so the belt moves toward a straight path. Suitable for long-distance conveyors.

A set of conveyor rollers includes the self-aligning idler and the belt tracking roller and the automatic adjustment roller.

Material and Customization Options

Shell Material: Carbon steel, HDPE (plastic), or rubber-coated

Shaft Material: High-precision steel, anti-corrosion treated

Sealing Type: Labyrinth seals with grease fitting (custom options available)

Welding: Fully automatic CO2 welding for precision and strength

Dynamic Balancing: Ensures low noise and minimal vibration at high speed

Our production capabilities include original equipment manufacturer services and design-manufacturer products which allow customizing dimensions according to belt widths and roller diameters and frame designs.

Designed for Harsh Working Conditions

Idler rollers from our production line serve cement producers and mining companies along with quarry operators since they endure:

Abrasive wear from sharp aggregates

Moisture and dust infiltration

Mechanical shock from heavy loads

Misalignment and off-center belt loading

Each unit undergoes strict testing including radial run out, axial movement, waterproofing, and static balance before it leaves the warehouse.

Stock Availability and Global Delivery

With overseas warehouses in key markets, we guarantee fast dispatch and flexible order volumes. For projects requiring urgent replacements or large-scale retrofits, our warehouse system reduces supply chain delays.

We provide:

Full sets of conveyor rollers and brackets

Spare parts kits and mounting accessories

Technical drawing support and installation guidance

On-site compatibility matching for existing systems

Talk to a Conveyor System Expert

Need help choosing the right idler configuration? Our engineering team can provide full conveyor optimization solutions to reduce belt wear, improve material flow, and extend equipment life.